SMART METALWORKING: Reduce the Process and Improve Efficiency for Press Machine with All in One Solution from SEYI
Metal production and processing today is highly complex, involving a variety of processes to perfect each workpiece. These increasing processes impact quality, cost, and delivery time. To enhance convenience, speed, quality and productivity, SEYI develops and provides press solutions that meet customers expectation.
‘The Pressing Task’ a Simple Process That Could Lead to Waste Before You Know
To understand the objective and challenges in stamping press tasks for the manufacturing sector, there would be no one who could share their experiences and visions better than Marco Lim, the experienced Sales Manager from SEYI which is the leading brand for machine makers from Taiwan “The press work machine application in manufacturing process is quite similar to the use of hammer. The purpose of the machine is to hit the metal to form a workpiece as designed, but one of the major challenges nowadays is that the material has a wide variety of mixture composition, including the chemical and physical structure. For example, modern metals are often combined with other materials, such as High Strength Steel. Factories need to consider which machine to use to match the material. It’s not just about production efficiency; the first priority is producing correct parts, above all else.
The traditional way of press work seems simple, but don’t let it mislead you. Even the simplest task requires so many machines to complete a workpiece (end product). For instance, it might involve mechanical blanking or the use of hydraulic machines to produce a single part. Using multiple machines and various steps leads to waiting time, excessive energy consumption, and a significant amount of carbon footprint, all of which result in waste for the business.
The factory manager or owner may view the existing steps as necessary, something everyone does, and unavoidable, but in fact, these processes could be optimized to achieve better efficiency through new process design and innovations. Therefore, SEYI,a leading company for servo press solutions from Taiwan, is determined to simplify modern press machine operation.
SEYI, Delivered Value, Sincerity, and Innovation Through the Leading Press Solution in the Market
SEYI started their business in 1962 as a press machine manufacturer across the needs of various sectors such as medical devices, agriculture machines, household equipment, consumer electronics, and also machine makers. SEYI has earned customers’ trust from from Europe, America, to Middle East and South East Asia.
“If we look back, there was a time when our machines did not stand out in the market However, over time, SEYI has developed new features and innovations because we work closely with the customer, which makes us as outstanding as we are now. From the very start, sincerity is our most important value. Our sales representatives become the key to earning the trust of the customers. We are not just selling our presses and leave them being isolated if it is not suitable to customer application, that’s a shame. We are here to support our customer to make profit on their business, therefore we take detailed technical requirements before accepting the order. That’s why we do not only focus on commercial matter, we share our professional experiences and provide guidelines in working together with the customers” Marco shares how SEYI gets their business growth continuously through showing sincerity and honesty to customers to achieve mutual interest.
‘Servo Motor’ the Heart of Innovative Solution From SEYI’s Experiences
SEYI has experience in servo press for more than 20 years. That means they are very familiar with the rising demand for higher production quality. This demand drives the development of new technologies and solutions, for example, the integration of automation technology and machines to solve labor crisis. SEYI has also begun developing its own automation systems, making it a leader in offering complete, all-in-one solution packages.
“The most important things are innovation and design that fit the customer’s needs. They have to operate without downtime. That’s why they love our machines, not just for the quality but also for after-sale services too”
Marco Lim, SEYI Sales Manager
To develop machines that meet production quality goals, especially in terms of precision, a good press machine must position workpieces properly to achieve optimal pulling. This step involves many challenges, one of which is ensuring accuracy within ±0.05 mm. The accuracy of SEYI’s machines is ±0.02 mm in average, a precision that could not be achieved using older technologies, but is possible with servo motor technology.
Servo Press, When the All in One Machine Meets High Precision Capability
The servo press from SEYI is a revolutionary press machine. The traditional machine might need 3 – 4 machines with different applications to finish 1 product. For instance, hydraulic technology is slow, and when combined with delayed and varied processes, a factory’s production capacity may not keep up with the demand. SEYI’s solutions allow these processes and applications to be integrated into a single machine, and with proper setup, a product can be produced in one go.
The advantages of servo press solutions of SEYI come from their servo motor technology, which is a result of determination and experiences in the industry. The patented servo motor from SEYI can create high torque even while running at low speed, which could save plenty of energy. Part of this efficiency is due to the nature of the servo motor itself, and another part is due to the absence of a flywheel, which typically consumes energy. Instead, the Servo Press stores energy in resistors and draws upon it when necessary.
The traditional press machines operate like a hammer, generating heat and friction, which directly affects production accuracy. By contrast, the servo press from SEYI allows users to set the stroke length of the press, transforming it into a Smart Press that can stop at any desired point. With HMI (Human-Machine Interface), the operator can set parameters and select the operation mode such aspendulum motion, half link, vibration ….. etc. Energy-saving stroke adjustments are only possible with servo machines, and different mode settings significantly boost productivity. For instance, if the traditional machine can produce 30 pieces in 1 minute, the servo press with the proper setting could make 60 pieces in the same amount of time.
SD & SDN1 Series, Smart Press Solutions from SEYI Towards Industry 4.0 and Efficiency
Amid evolving trends, many machines are being evaluated for their capabilities within the Industry 4.0 ecosystem. SEYI’s machines are designed to work efficiently in this new environment, supporting data collection, maintenance, part procurement, automation, and easy integration of custom sensors for specific data capture.
SEYI’s press solutions not only support metalworking but are also versatile enough to handle a wide range of materials, such as producing paper cups from recycled materials.
We would like to introduce 2 interesting servo press solutions from SEYI as follows:
SD Series (Solid Frame Crank Servo Press)
This press solution is designed for exceptional strength, eliminating concerns about deflection during use. With an H-frame structure for added rigidity, it offers a variety of operational modes and can save up to 50% of energy compared to traditional production methods. If you are looking for a premium solution with unique features and functions, this is the one.
SDN1 Series (C Frame Direct-Drive Servo Press)
This press features a C-frame structure with high power but a compact design, suitable for various stamping applications. Powered by a servo motor without a flywheel or clutch, it uses kinetic energy to press the workpiece, making it ideal for handling larger parts. It’s a cost-effective solution with quick ROI, perfect for tighter budgets.
Delivered Taiwanese Value to Thai Factory for More Than 12 Years
For manufacturers whoare interested in servo press solutions from SEYI, you can be rest assured of the after-sale services. SEYI has a team of engineers and experts stationed in Thailand for more than 12 years. This will guarantee a fast response to any after-sales service requested from the customers.
If you are looking for a different servo press or need one to integrate with an automated system, SEYI can respond to any request through a package deal or customization based on case evaluation. SEYI is flexible and can provide total solutions.
As you can see, the servo press solutions from SEYI have high efficiency, reduce complex working application and consume less energy.
Let’s meet with SEYI and the other smart manufacturing solutions for metalworking from Taiwan at TAIWAN EXCELLENCE PAVILION in METALEX 2024, 20 – 23 November 2024 BITEC Bangna (Thailand). METALEX 2024 is free of charge to visit!
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